Vector realistic illustration of sunscreen tubes on a white background.
Developing private-label sunscreen—this goal is now on the agenda for more and more cosmetics brands, pharmacies, influencer brands, and startups. The SPF market is growing rapidly worldwide, the barriers to entry are falling thanks to modern white-label providers, and the demand for customized sunscreen products is higher than ever. This guide explains what matters most.

 

Why Now Is the Right Time to Develop Private-Label Sunscreen

The global sunscreen market is projected to exceed $20 billion by 2030. At the same time, the market is undergoing a structural shift: Consumers are increasingly seeking specialized, high-quality SPF products rather than mass-market items. It is precisely this gap that presents the opportunity to successfully develop private-label sunscreen.

What’s more, thanks to modern white-label providers like Tojo Cosmetics, it’s now possible to develop and launch private-label sunscreen without your own production facilities, without a chemistry lab, and without a multi-million budget—starting at just 100 units, EU-compliant, and with professional formulation development by Cosmacon.

 

Step by Step: Developing Private-Label Sunscreen

Step 1: Define the Target Audience and Positioning

Before you develop private-label sunscreen, you need to establish your strategic positioning: Who is the product for? What problem does it solve? A clear target audience is the most important starting point. Typical positioning examples:

  • Premium daily SPF for urban skincare enthusiasts
  • Mineral sunscreen for sensitive skin and children’s skin
  • K-Beauty SPF for beauty-savvy millennials and Gen Z
  • Anti-aging SPF for the 40+ demographic
  • Sunscreen for dark skin without a white cast
  • Pharmacy brand with a dermatological focus
  • Pet-friendly sunscreen (for pets)

Step 2: White-label or custom development?

When developing private-label sunscreen, you generally have two options:

  • White label (fast, affordable, starting at 100 units) – ready-made, proven formulas from Tojo Cosmetics are branded with your logo. Ideal for market entry, rapid launch, and cost-effective scaling.
  • Custom development (exclusive, differentiated) – Cosmacon develops a custom formula tailored to your requirements. Ideal for premium positioning, specific active ingredient concepts, and exclusive market differentiation.

Many successful brands start with white-label products and only develop custom formulas after initial sales have proven successful—a proven way to minimize risk and investment.

Step 3: Choose Product Category and Texture

When developing private-label sunscreen, the choice of texture is crucial for targeting the right audience and achieving differentiation. Tojo Cosmetics offers over 30 specialized SPF formulations for this purpose:

  • Lightweight fluids and serums – for daily use, under makeup
  • Gels and gel-creams – for oily and combination skin
  • Rich creams – for dry and sensitive skin
  • Oils and glow products—for body care and a radiant finish
  • Sprays and emulsion sprays—for reapplication and full-body protection
  • Sticks—for targeted application and on-the-go use
  • Tinted formulations—for protection tailored to skin tones

Step 4: Understand Regulatory Requirements

Anyone looking to develop private-label sunscreen must be familiar with regulatory requirements. In the EU, the Cosmetics Regulation (EC) No. 1223/2009 applies, which sets specific requirements for sunscreen products:

  • Approved UV filters listed in Annex VI of the EU Cosmetics Regulation
  • SPF testing according to ISO 24444 (in vivo or in vitro)
  • UVA testing according to COLIPA/ISO 24442
  • Product Information File (PIF) for each product
  • Safety assessment by a qualified toxicologist
  • CPNP notification prior to market launch
  • Labeling requirements (SPF category, water resistance, etc.)

Cosmacon handles all regulatory support—from the safety assessment to the CPNP notification. This allows brands developing private-label sunscreens to focus on marketing.

Step 5: Packaging and Branding

Developing private-label sunscreens also means choosing the right packaging. Packaging not only influences the brand image but also product stability and ease of use. Key considerations:

  • UV protection of the packaging (important for the photostability of the filters)
  • Airless systems for oxidation-sensitive active ingredients
  • Sustainable materials (PCR plastics, glass, aluminum)
  • Pump bottles, sprays, sticks, jars—depending on texture and target audience
  • Minimum order quantities for custom packaging (often 500–1,000 units)

Step 6: Launch and Marketing

Anyone who wants to develop and successfully market private-label sunscreen should plan their communication strategy early on. Particularly effective: SPF educational content, “no white cast” demonstrations, routine integration, and influencer collaborations.

 

How much does it cost to develop private-label sunscreen?

The costs for developing private-label sunscreen vary greatly depending on the approach:

  • White Label starting at 100 units (Tojo Cosmetics) – lowest initial investment, fastest time-to-market
  • Custom Development (Cosmacon) – higher development costs, but an exclusive formula and full differentiation
  • Regulatory Compliance & Safety Assessment – mandatory investment, efficiently supported by Cosmacon
  • Packaging & Design – depends on minimum order quantities and choice of materials
  • Marketing & Launch – variable, depending on channel and target audience

 

The Partner Network for Private-Label Sunscreen

Tojo Cosmetics GmbH – White-label SPF starting at 100 units

Over 30 ready-to-use SPF formulations, all EU-compliant, dermatologically tested, and available immediately. The fastest way to develop and launch private-label sunscreen.

Cosmacon GmbH – Formulation Development & Regulatory Affairs

For custom sunscreen concepts, Cosmacon offers comprehensive development support—from the initial idea to CPNP notification.

Cosactive GmbH – Innovative Raw Materials

Modern UV filters, barrier protection ingredients, and sensor technology raw materials for superior SPF formulations.

Innosicos GmbH – International Markets

For brands looking to develop private-label sunscreen and market it internationally: regulatory support for markets outside the EU.

 

Conclusion: Developing Private-Label Sunscreen—How to Get Started

Developing private-label sunscreen is easier, faster, and more cost-effective today than ever before. With the right development partner, clear positioning, and a market-ready product, you can launch your own SPF brand in just a few months.

Our network—comprising Tojo Cosmetics, Cosmacon, Cosactive, and Innosicos—will guide you every step of the way—from the initial idea to the finished product in your customers’ hands.

→ Request a no-obligation consultation now